MegaPress

Viega LLC will reduce paper waste by 32 tons a year by eliminating printed instructions in favor of QR codes

Beginning in October, the printed instructions inside the packages of most ProPress, MegaPress and PureFlow products made in the United States will be removed in favor of a QR code printed on the product label. A scan of the code will send the user to the product instruction page on viega.us. It’s estimated that this will eliminate more than 6 million pieces of paper a year, paper which often wound up littering jobsites.

Having the instructions in digital format means any updates are immediately and automatically reflected, another benefit.

“Viega LLC is committed to reducing its environmental impact in ways big and small,” said Adam Botts, Portfolio Manager for piping systems. “This is an example of a simple measure that, in total, will save an enormous amount of paper without inconveniencing customers. This absolves them of having to recycle or dispose of the instruction sheets properly. We look forward to rolling out additional initiatives, both seen and unseen, that will have positive impacts on our company footprint.”

Earlier this year, Viega Holding GmbH & Co., parent company of Viega LLC, was named one of the 50 Sustainability & Climate Leaders by TBD Media Group.

Bigger, better truck delivers mobile tradeshow experience

Viega LLC is bringing its tradeshow experience to customers across the country with a new and bigger demo truck.

The new Viega Roadshow truck displays a complete line of Viega products, including the ProPress, MegaPress and PureFlow fittings, PureFlow tubing, as well as valves, radiant heating systems and marine fittings. The 30-foot vehicle has two slideouts, a folding stage to safely accommodate more visitors and an island for hands-on demonstration of Viega tools and products.

“Viega put a lot of time and thought into designing this vehicle,” said Jim DeBroeck, the project manager. “As a result, it virtually duplicates the tradeshow experience for customers without them having to travel. Rather, we bring it to them.”

The new black-and-yellow truck replaces a smaller vehicle that was pulled off the road last year when the pandemic began. The customized V8-powered Ford F-650 has been on the road since August. It will continue to travel throughout the continental United States, visiting distributors, tradeshows, construction sites and plumbing associations.

The wall displays have been designed to not only highlight the products, but also educate visitors about how to use the products and how Viega can benefit their businesses.

“The truck delivers the ‘a-ha’ moment for customers. When they see the range of Viega products, pull the trigger on a press tool and learn about the efficiencies Viega delivers, they will have what they need to incorporate Viega systems into their work and begin realizing the benefits,” DeBroeck said.

The National Science Foundation’s Daniel K. Inouye Solar Telescope in Maui, Hawaii, uses the largest mirror of any solar telescope in the world. Thanks to its 13-foot-wide mirror, it collects seven times more sunlight than any other solar telescope, producing the clearest, highest-resolution images ever taken of the sun.

Not surprisingly, a solar telescope of this size produces a lot of heat. With a working lifespan of about 50 years – after more than two decades of planning by the National Solar Observatory and its partners – there is a lot that goes into keeping the telescope cooled so it can provide groundbreaking scientific insights.

And that’s where Viega comes to the table.

An enormous, unique project

Eventually, there will be more than seven miles of thermal piping within the telescope and support buildings, explained Lou Szabo, Facility Thermal Systems Site Coordinator for the National Solar Observatory. He spends his days helping to finish construction and commissioning the equipment that recently began collecting images of the sun.

Much of the piping was prefabricated years ago, as various parts of the facility and telescope were being built (construction has taken about 10 years). Traditional methods, mainly welding, were used. But then the project came to a crossroads.

“As the various science instruments are installed and other devices added to the telescope, the final piping needs to be completed or modified, and oftentimes in close proximity to optics or one-of-a-kind electronics that are worth millions of dollars – things that would take many years to reproduce if damaged,” Szabo said. “We can’t have any joining methods that use heat or fumes. It has to be a very clean process.

“The only way to install these remaining piping runs is with a joining system that meets the ‘no heat, no fumes, no dust’ requirements – and Viega hit that mark. We can go into these critical areas with very little equipment and complete press joints within inches of sensitive equipment, and the crews don’t have to worry about damaging it.”

As the need for a press-fitting solution surfaced, Szabo was already aware of Viega. He’s been in the piping trades for more than three decades and had previously used Viega.

He also knew that Viega had a large variety of fitting choices and, more importantly, offered plenty of technical support.

“When I presented the press system to the lead engineers and the decision-makers, I had to bring the best system I knew of,” he said. “Viega had been around the longest and had the best technical support if we had a question or got into a bind. We knew we had the reliability of the system behind us. It was really the only choice. I wouldn’t have been comfortable with others.”

Another factor to account for is the ozone conditions. The telescope is located at Haleakalā Observatories, at 10,000 feet in elevation, on the island of Maui. This location allows for great conditions for observing the sun but brings with it other unique elements, too.

“There is a high ozone content in the atmosphere here. Ozone was attacking a lot of rubbers and things, so we use HNBR sealing elements in all of our fittings,” Szabo said. “Some of the coolants we use are more exotic, and the HNBR holds up.”

The bulk of the coolant used is Dynalene HC20. The manufacturer lists both HNBR and EPDM as compatible materials, but the EPDM seal isn’t as resilient with the ozone presence, so Viega’s HNBR sealing elements are the right fit.

Inner workings of the telescope site

A series of primary loops come from the main mechanical/utility building, where all the chillers are located. The loops run to heat exchangers, followed by secondary and tertiary loops. There are dozens of pumps and tanks involved in the complex setup.

Piping in the system includes everything from 6” carbon steel piping to ½” copper tubing. Stainless steel is also used. The miles of piping run coolants and air to keep the telescope project at an appropriate temperature and to keep everything working smoothly. Viega ProPress fittings up to 3” in diameter and MegaPress fittings as large as 2” are used throughout the site.

The mirrors and transfer optics are cooled in a variety of ways, including cooled liquid and air. For example, air a few degrees below ambient temperature is typically blown on the back of the mirror cells.

The Dynalene coolant runs at a very low temp, some as low as –2 degrees F, some around 45 degrees. The coolant is also environmentally friendly, which was important for the culturally sensitive site that carried with it many environmental guidelines. Propylene glycol mixtures are also used in some of the scientific chillers.

“A challenge we have in the middle of the Pacific is having fittings available, and that’s why we try to keep our setup as simple as we can,” Szabo said. “It’s also why we went with MegaPress and ProPress. Much of it is available on the islands, whereas other systems are more difficult to get.

“We try to keep a stock of certain fittings and materials on hand and stay ahead of the game. Oftentimes we’re looking at a two- to four-week lead time to get less-common fittings to the island. Thankfully our supplier, PACE Supply, can often get us common fittings within a couple of days.”

Szabo said they strive to keep the piping runs as simple as possible to both limit flow restriction and allow the use of standard elbows, adapters, tees and couplings, which are more readily available on the island.

One-of-a-kind solar research

Plans for the Inouye Solar Telescope (named for the late Daniel Inouye, the U.S. Senator from Hawaii who played a crucial role in getting finances approved for the project and was a big advocate of STEM and science) started 25 years ago. Dr. Claire Raftery, Head of Education, Outreach and Communication for the National Solar Observatory, said innovating how to build something so complicated – and then get it funded – was a massive undertaking.

There was an extensive survey done to determine the location of the telescope. A few hundred sites worldwide were reduced to a short list of 72, which was whittled down to a six. From there, only three met the specific requirements that scientists were looking for, and the location in Maui was chosen.

The Inouye Solar Telescope’s unique location combines clear and vivid blue skies needed to observe the faint corona of the sun with a high elevation and low air turbulence of the atmosphere above the telescope. Thanks to all these things, the telescope can produce the best images of the sun ever taken so that scientists can learn more about the dynamic star.

“We’re studying an object that there’s still a lot of mystery around. Many questions remain unanswered because we don’t yet have the capability to answer them,” Raftery said. “We need more detail, higher resolution – and these are things this telescope will bring to the table. It’s really a fortuitous time to be working in the solar physics industry.”

The telescope is expected to be operational for at least 44 years – four solar cycles – which is one of the benefits of ground-based astronomy, Raftery explained.

“We can expand the abilities of this project much longer than we could from space,” she said. “It’ll never really stop being finished. We can adapt and improve. The team will continue to bring new science experiments online through the life of the telescope.”

Part of the federal requirements from the National Science Foundation include returning the site back to the way it was found, so in 50 years they won’t simply turn off the lights and walk away, but instead the project will eventually be removed from the site after it has run its course.

But with that prospect decades into the future, for now everyone involved with the project is exhilarated as the telescope begins recording images of the sun.

“I remind the crews that they are the only ones in the entire world working on this unique system,” Szabo said. “This is truly a one-of-a-kind project.”

New tool boasts the widest range of applications of any press tool on the market

No two jobs are created equal, but the RIDGID RP 342-XL Press Tool is built for them all: Its lightweight design packs major power and boasts the widest range of applications of any press tool. Now you can press ½” to 4” copper, stainless steel and carbon steel pipe, and ½” to 2” PEX pipe – in under 12 seconds and all with one tool.

The lightweight RP 342-XL features QuickSwitch™ technology to quickly switch from Standard to Extended 32kN applications to press 2 ½” to 4” carbon steel. Adding to the tool’s versatility and usefulness on the job, the lightweight RP 342-XL is compatible with the RIDGID full line of Standard 32kN Press Tool accessories, including the StrutSlayr^™ Strut Shear Head, Press Snap^™ Soil Pipe Cutter and all MegaPress jaws.

“RIDGID has been the industry leader in press technology for decades and our latest innovation, the RP 342-XL Press Tool, continues to set us apart,” said Michael Provenzano, Global Product Manager for Press Connections at RIDGID. “The RP 342-XL offers maximum versatility in all types of materials and sizes that can be pressed with one tool.”

The RP 342-XL is backed by the industry’s leading warranty, and also offers the lowest initial investment for contractors whose goal is to press up to 4” copper, stainless steel and carbon steel pipe.

To learn more visit, ridgid.com/342-XL.