There’s never a good time for a water-main break. But when it happens in the aftermath of a major hurricane, well, that can certainly throw a wrench into things. In September, just after Hurricane Ida hit the United States, staff at Massachusetts Maritime Academy in Buzzards Bay were scrambling. They were preparing for students to Read more
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There’s never a good time for a water-main break. But when it happens in the aftermath of a major hurricane, well, that can certainly throw a wrench into things.
In September, just after Hurricane Ida hit the United States, staff at Massachusetts Maritime Academy in Buzzards Bay were scrambling. They were preparing for students to arrive on campus the next day, but a water pipe burst in one of the dormitories.
There was no time to waste. The break had to be fixed immediately or the school would need to delay students’ arrival on campus. In the aftermath of Ida, a massive Nor’easter was unleashed in the New England area, adding to the craziness of the day.
Facility staff at MMA keep Viega fittings and tooling onsite for repairs to what is an aging system, but – as Murphy’s Law would have it – they only had tooling for up to 2” and they needed ProPress rings for 2½” tubing. That’s when Andrew Hiller of CGW Associates got a phone call.
“I raced to my facility to see what tooling I had, but the storm was just massive. The rain was incredible,” Hiller said. “I got rerouted because our main route was underwater – about five feet in some areas.”
Hiller discovered he didn’t have the correct-size rings either, so he called Viega District Sales Manager Dan Paine and told him what he needed. Paine could get the rings from a central storage facility, and the two men coordinated to meet soon after so that Hiller could drive the tools over to MMA.
“I drove through the deepest puddle I’ve ever been through,” Hiller said. “It wasn’t a very big section, but it was very deep!”
Once Hiller got the jaws to MMA, they replaced the entire section of pipe, about 25 feet in length. He said it was aging and a bad design, plus it was a difficult area in which to make the repair. But thanks to Viega fittings and the quick actions of Hiller and Paine, the repair was complete and MMA was back online, ready for students.
“When our customers need something, Viega is there to help as quickly as we can,” Paine said. “People trust Viega because they know they’re not just getting a great product, but also the service and support that go along with it. I was glad we could lend a hand to help the school get back up and running quickly, with as little interruption as possible.”
One of the nation’s largest aerospace firms planned to expand and modernize existing capabilities at an occupied research and development facility in southern California. Xcel Mechanical Systems, based in Gardena, CA, was hired to design and build the mechanical, plumbing and process piping elements of the new project. To minimize risk and maximize labor efficiency Read more
One of the nation’s largest aerospace firms planned to expand and modernize existing capabilities at an occupied research and development facility in southern California. Xcel Mechanical Systems, based in Gardena, CA, was hired to design and build the mechanical, plumbing and process piping elements of the new project. To minimize risk and maximize labor efficiency, the Xcel team selected NIBCO® Press fittings and valves as a smart solution for the multi-phase project.
“Leveraging press technology mitigates the inherent risks of working with open flame within an occupied space,” said Jason Gordon, Xcel Mechanical’s vice president of operations. “We chose NIBCO Press for this job for multiple reasons, including safety, time and labor savings, and aesthetics,” said Gordon, whose firm has been a preferred design-build mechanical contractor on the sprawling campus for more than two decades. “NIBCO is a proven brand name in our industry. That’s important to us because the products we select are a reflection on our company.”
After four carefully planned construction phases, three and a half years of steady and precise work, the $8 million HVAC, plumbing and piping elements of the estimated $50 million laboratory modernization project are nearing completion.
The total renovation project included remodeling existing labs located on the ground floor of a three-story, 1960s-era research and manufacturing facility; labs which must be constantly redesigned and reconfigured to meet the specific requirements of each new contract award. The owner’s primary goal was to convert the subdivided lab space into a large open floor plan, creating the opportunity to build-out a modern, flexible and scalable “factory of the future” that would maximize the total available 160,000-square feet of lab and manufacturing space and 57,000-square feet of office space.
The building was stripped down to concrete on all four sides, exposing what was left: columns, high ceilings, and slabs. The original building design included old stanchion supports with piping and electrical systems running up from the floor. To free up valuable floor space, the new design features steel overhead utility racks that now run 500-600’ feet across the exposed ceiling for a nice clean application. Major mechanical and plumbing systems were removed and redesigned to align with the new design.
The Safety Factor
In this facility, the mains on the overhead utility distribution racks are sized 2” down to ¾”. Separately, the HVAC system has chilled water and heating hot water lines measuring up to 4” in diameter. Some of those lines drop down from a chilled water system located on the roof that serves a newly installed air handler.
“Typically, we would use steel for those 4” lines,” Gordon said. “But since the piping ran down an existing shaft, there were safety concerns around welding or grooving the 4” steel. And then there was the weight factor and what would be required to run steel pipe down that shaft versus copper,” he said.
“For these reasons, my foremen advocated for the additional material spend on copper. Obviously, the material cost is considerably more but we felt the safety benefits and labor savings would offset it,” Gordon said. “We are a strong believer in getting perspective from our foremen. If they support the plan, believe in the products they are installing, and it makes sense financially, then it’s a win-win.”
Gordon said using NIBCO Press on the project also meant not having to go through the facility’s Hot Work permitting process which typically adds time to any project. “The customer liked that the NIBCO product removed a certain level of risk, and also the smell of soldering and flux from an operational lab environment,” he said. “So, in the end, our customer was happy. Our safety team was happy. And our field personnel were happy.”
Labor Savings is Big
NIBCO Press is easy to install which helps reduce labor costs while keeping projects on schedule. “Material is material, but labor is what makes or breaks a job,” Gordon said. The project’s process piping system consists of three copper lines, one each for compressed air, nitrogen, and industrial vacuum systems. Each run is 400-500’ long and includes multiple connection points. Gordon said the press product made working in smaller areas and also making multiple connections overhead much easier from both a safety and labor efficiency perspective. “We fabricated a fair amount of material used in this job, but with a multitude of small overhead connection points located 6-12’ apart along these lengthy runs, the copper press solution was key. We saved a minimum of 30-40% on labor on some parts of this job, and significantly more on other parts,” he said.
Minimizing System Downtime
Through the life of the project, the ongoing challenge was to build safely around the 100-200 employees who were working in the lab areas. The project’s four-phase approach called for temporarily relocating employee teams into other parts of the facility while completing construction one section at a time. “Using NIBCO Press not only reduced labor time, but it shortened shutdown periods, allowing us to get the building back online sooner.”
Looking Good
Although functionality and flexibility played an important role in modernizing this facility, creating a visually appealing space was also a consideration, Gordon said. “Aesthetically the NIBCO Press product is a good-looking product and a clean application overall,” he said. “For nitrogen systems, we would typically purge and braze, and afterward the copper is oxidized. When we install press, the copper looks brand new. It’s a good look.”
Smart Solution
As the project nears completion, Xcel Mechanical will continue to use NIBCO Press systems to ensure their reputation for high quality and good workmanship is maintained. Press is easy to install and the labor cost savings generated cannot be understated. The proven performance of Press makes it a smart solution for every job.
For more information, visit www.NIBCO.com or contact Sally Boyer, manager of marketing communications, at boyers@nibco.com.
“We get 100% of our business through word-of-mouth. Our customers expect professionalism in our service. And we expect our drain cleaning tools to work first time, every time – no exceptions.” So says Charles “Chuck” Maggiore, owner of Grassroots Plumbing in Perryville, Maryland. “I only put my hard earned money into trustworthy, durable equipment – Read more
“We get 100% of our business through word-of-mouth. Our customers expect professionalism in our service. And we expect our drain cleaning tools to work first time, every time – no exceptions.”
So says Charles “Chuck” Maggiore, owner of Grassroots Plumbing in Perryville, Maryland.
“I only put my hard earned money into trustworthy, durable equipment – tools that handle the toughest jobs, and tools that make satisfied customers.”
And that’s why he’s anchored his growing drain cleaning business in rugged, reliable equipment from General Pipe Cleaners.
Generations of General Users
A third-generation plumbing and drain cleaning pro, Chuck comes by that choice honestly. Both his father and grandfather were strong proponents of General tools. And he’s literally witnessed decades of reliable General performance.
But Chuck is the first in his family who actually owns the business. And with his name on the door, he’s doubly serious about keeping his expanding customer base happy.
His main tool of choice? General’s tough, durable Metro® mid-size drain cleaner.
The popular machine packs the performance, punch, and portability to unclog 3” to 6” diameter lines up to 100 feet long.
Compact, Powerful Package
“We handle a wide range of ‘commercial’ customers – emergency drain cleaning for restaurants, auto body shops, breweries, condos, apartment buildings, even churches,” Chuck says. “And the Metro definitely takes a beating – and handles 90% of my jobs!”
Plumbing, drain cleaning, and maintenance pros love it. With more cleaning power than its predecessor, the Metro now carries 100 feet of 9/16” Flexicore® cable to clear stubborn stoppages in 3” to 4” inside lines. Heavy duty 9/16” cable provides more torque than traditional 1/2” cables offer, yet can clean the same size drain lines.
General’s heavy duty Flexicore cable offers superior kinking resistance and unequalled strength with the right amount of flexibility. It’s so tough that it carries the industry’s best warranty protection – one-year against breakage.
Features Enhance Productivity
To clear tree roots and other tough clogs from 3” to 6” lines, simply switch drums to 75 feet of 5/8” Flexicore cable. To adjust to different cable sizes, just turn a knob atop the feed. No special tools are required.
“The Metro has helped me through lots of tough clogs – like roots,” Chuck agrees. “That little machine has taken care of some really big jobs – including clearing out main lines!”
The Metro’s variable speed Power Cable Feed helps. General’s labor saving feature offers enhanced safety and control through blockages. Users easily guide the cable in and out of the line at up to 20 feet per minute – yet keep hands clean and off spinning cable.
“The feed is awesome,” Chuck beams. “Even my apprentice uses it with ease – and she loves it!”
The Metro is lighter and more compact than other mid-range drain cleaners. Its narrow profile facilitates handling in tight spots, on stairs, and during vehicle loading. The maneuverable machine features a fold-down handle, stair climbers, truck-loading wheel, and tough, lightweight frame on heavy duty 10” wheels for easy transport.
Renting Expands Service Options
Chuck quickly adds that, while the Metro packs plenty of muscle, he occasionally rents General equipment for longer tough jobs. And top of the list is the Speedrooter 92R®.
“It’s a favorite of my dad and grandfather,” He recalls. “In particular, my company uses it on one local franchise restaurant that regularly needs long-distance clog removal.”
The Speedrooter 92R clears stubborn stoppages in 3” to 10” lines. Variable speed cable feed offers raw driving and pulling power for long, tough jobs – feeding and retrieving 3/4” and 5/8” cables at up to 20 feet per minute.
Renting also led to a real bargain when Chuck purchased a used General Metro from a local rental center.
“That was about five years ago,” he continues. “We had rented the Metro before, and knew it’d be a great addition to our equipment.”
Professionalism Counts
Chuck likes tools that produce satisfied customers – and help his young business grow.
“That’s why I prefer General machines over competitive brands,” he adds. “They’re tough, job-proven, and easy to maintain.”
“General’s customer service is stellar, too!” Chuck Maggiore continues. “When I started my business, I called competitors for equipment information, and General’s specialists were, by far, the most professional and helpful.”
“It’s another reason why I’m sticking with General.”
It’s evidently working.
“I’m looking to hire more employees now!” he beams.
To learn more about The Metro, and General’s complete line of rental-tough drain cleaning machines, visit http://www.drainbrain.com/rental or call the Drain Brains at 800-245-6200.
Source Brewing is a destination, a place to enjoy a craft brew in a scenic location. And while you’re there, look overhead – you’ll see some Viega products adding to the décor. Located in Colts Neck, New Jersey, Source Brewing is in a 125-year-old converted barn. In trying to maintain some of the character of Read more
Source Brewing is a destination, a place to enjoy a craft brew in a scenic location. And while you’re there, look overhead – you’ll see some Viega products adding to the décor.
Located in Colts Neck, New Jersey, Source Brewing is in a 125-year-old converted barn. In trying to maintain some of the character of the barn, there are exposed beams.
Matt Fleming, Vice President of All Star Plumbing, knew he’d be running copper and carbon steel lines in the building. He also knew some lines would remain exposed, so he suggested Viega, because of its clean look and for several other beneficial reasons.
“The owners liked the look of it, with the exposed lines and such,” Fleming said. “When this job came up, I thought, ‘Let’s press everything in here and see how it goes.’
The flameless connection of Viega press technology was another benefit, since the crew was working in an old wooden structure. There was nothing to worry about, with no flame needed.
The brewery contains 12 tanks with glycol for chilling, and 2″ ProPress fittings were used on those copper lines. The 2″ carbon steel line feeding steam to three tanks was pressed with MegaPress fittings, and there are ¾″ branches from the tanks also done with MegaPress.
For the gas, a 1½” line equipped with MegaPressG fittings runs to the steam boiler. There’s about 100 feet of 1″ carbon steel line with MegaPressG fittings going to the mechanical room.
Mike Glaser, President of Aqua Solutions, installed the water filtration system for the brewery. Nearly all of his Annihilator Ultra Systems are installed with ProPress, and have been for the past decade. He said he uses Viega, because he knows he can’t beat the product.
“Viega is always consistent,” he said simply. “The fittings don’t break, they are reliable, and we don’t have issues with ProPress.”
“This is the first brewery that we’ve done everything with pressing,” Fleming added. “We’re realizing the time savings and efficiency, plus the lack of leaks. We’re not a big company, but we have five other brewery projects now on the forefront!”
Cherne Industries, part of the Oatey Co. family of brands, recently completed a historic move of its headquarters and manufacturing operations — its first in more than 60 years — to a newly constructed, 130,000-square-foot facility located in Shakopee, MN, situated 25 miles southwest of downtown Minneapolis. Opened in March, the manufacturing portion of the Read more
Cherne Industries, part of the Oatey Co. family of brands, recently completed a historic move of its headquarters and manufacturing operations — its first in more than 60 years — to a newly constructed, 130,000-square-foot facility located in Shakopee, MN, situated 25 miles southwest of downtown Minneapolis.
Opened in March, the manufacturing portion of the new, state-of-the-art headquarters was built to Cherne’s exacting specifications by the OPUS Group, as management sought to more fully integrate all its operations under one roof. Shakopee combines automated robotic manufacturing pneumatic pipe plugs, mechanical pipe plugs and testing equipment with a new research and development laboratory for product testing, extensive customer training facilities, and an in-house machine shop for making all the needed tooling on premises, rather than depending upon outside sources.
In addition, the new building contains ample storage space for raw materials and finished product, so that Cherne no longer relies on outside warehousing for storage and shipping. The resulting, more efficient material flows have already cut lead times and increased operating efficiencies since the move.
“Cherne has been growing at a double-digit pace for the past seven years,” says General Manager and seven-year company veteran David Biron, explaining why the former, 66,000-square-foot facility in nearby Edina was no longer suitable. “We had acquired some robotic equipment and other automation components in recent years, but as the business grew, we simply ran out of space.
“The R&D and testing operations demonstrate Cherne’s newly fortified capabilities as we maintain world class, industry-leading new-product development that provide the safest, most productive value-added solutions for our end users,” Biron continues. Cherne can now test its entire production on premises, instead of relying on outside facilities, as had sometimes been the case in the past.
“The old building did not offer a setting large enough — and therefore safe enough — to test larger plugs and testing equipment, which expand up to 120 inches,” says Biron. “No other plug maker can offer as comprehensive or as safe a testing facility as what we’ve built in Shakopee.”
Robotics = safer, longer-lasting plugs: The most impactful upgrade with the new Shakopee operation is the inclusion of a pair of automated robots for producing Cherne’s industry-first and industry-leading offering of pneumatic plugs. The robotic technology creates a mechanical bond to more securely join the plug’s aluminum end plate to its premium natural-rubber core.
The result is more precise and consistent fabrication, from plug to plug, minimizing field failures sometimes found with the manual, chemical-bonding connection process long used by other manufacturers. Cherne’s robotic-made plugs are a significant industry advancement, offering best-in-class safety, durability, and premium performance.
“No other North American manufacturer is building plugs with one robot, let alone two,” says Biron. “Other producers still assemble them by hand, as they have been for decades. This entire facility demonstrates the enduring strength of the Cherne brand and why a customer can be comfortable buying and installing plugs and related piping products from us.”
Rapid turnaround: Until this past March, every plug sold by Cherne over the past five decades and more had been made in the company’s former Edina facility, erected by founder Lloyd Cherne in 1970. (Oatey Co. bought Cherne in 1990.) So, it may seem surprising that the relocation to Shakopee required only seven days, as Biron reports, with the new plant successfully running 70 percent of the company’s catalog by the end of that first week.
Biron expects to employ 130 personnel, a gain of approximately 20 over Edina. Among the reasons Cherne chose to move to Shakopee was to tap its “wide cross-section of qualified workers” to fill the diversified roster of skilled technical positions needed to operate and maintain Cherne’s large, automated equipment at a high level.
“We drew it all up on a napkin two years ago,” recalls Biron, “and spent another 18 months meticulously planning the move down to the smallest detail. It was unbelievable how our team came together, and it could not have gone any more smoothly — even with all of our large pieces of equipment and despite the pandemic. In a year when everything seemed to go wrong, this move and its aftermath have gone exceptionally right.”
Some key partners that were critical to making the move go as well as it did were Cullinan Rigging and Erecting, OlympiaTech Electric, Voson Plumbing and Allen Mechanical. “Without their attention to detail and customer focus,” says Biron, “this move wouldn’t have been successful.”
To learn more about careers and opportunities available at Cherne Industries, visit oatey.com/careers.